In 1646,
Glauber made
potassium silicate, that he termed
liquor silicum by melting
potassium carbonate (obtained by
calcinating cream of tartar) and sand in a crucible, and keeping it molten until it ceased to bubble (due to the release of
carbon dioxide). The mixture was allowed to cool and then was ground to a fine powder. When the powder was exposed to moist air, it gradually formed a viscous liquid, which Glauber called "
Oleum oder Liquor Silicum, Arenæ, vel Crystallorum" (i.e., oil or solution of silica, sand or quartz crystal).
[5][6]
However, it was later claimed that the substances prepared by those alchemists were not waterglass as it is understood today.
[7][8][9] That would have been prepared in 1818 by
Johann Nepomuk von Fuchs, by treating
silicic acid with an alkali; the result being soluble in water, "but not affected by atmospheric changes".
[10] [11]
In 1892, Rudolf Von Wagner distinguished
soda,
potash, double (soda and potash), and fixing (i.e., stabilizing) as types of water glass. The fixing type was "a mixture of silica well saturated with potash water glass and a sodium silicate" used to stabilize inorganic water color pigments on cement work for outdoor signs and murals.
[15][16][17] [18]
The main applications of sodium silicates are in detergents, paper, water treatment, and construction materials.
[1]
EngineeringEdit
The largest application of sodium silicate solutions is a cement for producing cardboard.
[1] When used as a paper cement, the tendency is for the sodium silicate joint eventually to crack within a few years, at which point it no longer holds the paper surfaces cemented together.
Drilling fluidsEdit
Concrete and general masonry treatmentEdit
Concrete treated with a sodium silicate solution helps to reduce
porosity in most
masonry products such as
concrete,
stucco, and
plasters. This effect aids in reducing water penetration, but has no known effect on reducing water vapor transmission and emission
[22]. A chemical reaction occurs with the excess Ca(OH)
2 (
portlandite) present in the concrete that permanently binds the silicates with the surface, making them far more durable and water repellent. This treatment generally is applied only after the initial
cure has taken place (7 days or so depending on conditions). These
coatings are known as
silicate mineral paint.
Detergent auxiliariesEdit
It is used in detergent auxiliaries such as complex sodium disilicate and modified sodium disilicate. The detergent granules gain their ruggedness from a coating of silicates.
[1]
Water treatmentEdit
Sodium silicate is used as an alum coagulant and an iron
flocculant in waste
water treatment plants. Sodium silicate binds to
colloidalmolecules, creating larger
aggregates that sink to the bottom of the water column. The microscopic negatively charged particles suspended in water interact with sodium silicate. Their
electrical double layer collapses due to the increase of
ionic strength caused by the addition of sodium silicate (doubly negatively charged anion accompanied by two sodium cations) and they subsequently aggregate. This process is called
coagulation.
[1]
Refractory useEdit
Water glass is a useful binder of solids, such as
vermiculite and
perlite. When blended with the aforementioned lightweight aggregates, water glass can be used to make hard, high-temperature insulation boards used for refractories,
passive fire protection and high temperature insulations, such as moulded pipe insulation applications. When mixed with finely divided mineral powders, such as vermiculite dust (which is common scrap from the exfoliation process), one can produce high temperature adhesives. The intumescence disappears in the presence of finely divided mineral dust, whereby the waterglass becomes a mere matrix. Waterglass is inexpensive and abundantly available, which makes its use popular in many refractory applications.
Dye auxiliaryEdit
Sodium silicate solution is used as a fixative for hand dyeing with
reactive dyes that require a high pH to react with the textile fiber. After the dye is applied to a cellulose-based fabric, such as cotton or rayon, or onto silk, it is allowed to dry, after which the sodium silicate is painted on to the dyed fabric, covered with plastic to retain moisture, and left to react for an hour at room temperature.
[23]
Passive fire protectionEdit
Expantrol proprietary sodium silicate suspended in about a 6.5-mm-thick layer of red rubber, type 3M FS195, inserted into a metal pipe, then heated, to demonstrate hard
charintumescence, strong enough to shut a melting plastic pipe
Sodium silicates are inherently
intumescent. They come in prill (solid beads) form, as well as the liquid, water glass. The solid sheet form (Palusol) must be waterproofed to ensure long-term
passive fire protection (PFP).
Standard, solid, bead-form sodium silicates have been used as aggregate within
silicone rubber to manufacture
plastic pipe firestop devices. The silicone rubber was insufficient waterproofing to preserve the intumescing function and the products had to be recalled, which is problematic for firestops concealed behind
drywall in
buildings.
Pastes for
caulking purposes are similarly unstable. This, too, has resulted in recalls and even litigation. Only
3M's "Expantrol" version, which has an external heat treatment that helps to seal the outer surface, as part of its process standard, has achieved sufficient longevity to qualify for
DIBt approvals in the US for use in firestopping.
Not unlike other intumescents, sodium silicate, both in bead form and in liquid form, are inherently
endothermic, due to liquid water in the water glass and
hydrates in the
prill form. The absence in the US of mandatory aging tests, whereby PFP systems are made to undergo system performance tests
after the aging and humidity exposures, are at the root of the continued availability, in
North America, of PFP products that can become inoperable within weeks of installation. Indiscriminate use of sodium silicates without proper
waterproofing measures are contributors to the problems and risk. When sodium silicates are adequately protected, they function extremely well and reliably for long periods. Evidence of this can be seen in the many DIBt approvals for plastic pipe firestop devices using Palusol (a product of
BASF), which use waterproofed sodium silicate sheets.
Metal repairEdit
Sodium silicate is used, along with
magnesium silicate, in
muffler repair and fitting paste. When dissolved in water, both sodium silicate and magnesium silicate form a thick paste that is easy to apply. When the
exhaust system of an internal combustion engine heats up to its
operating temperature, the heat drives out all of the excess water from the paste. The
silicate compounds that are left over have glass-like properties, making a temporary, brittle repair.
Automotive repairEdit
Sodium silicate is also used currently as an exhaust system joint and crack sealer for repairing mufflers, resonators, tailpipes, and other exhaust components, with and without fiberglass reinforcing tapes. In this application, the sodium silicate (60–70%) is typically mixed with
kaolin (40-30%), an aluminium silicate mineral, to make the sodium silicate "glued" joint opaque. The sodium silicate, however, is the high-temperature adhesive; the kaolin serves simply as a compatible high-temperature coloring agent. Some of these repair compounds also contain glass fibres to enhance their gap-filling abilities and reduce brittleness.
Sodium silicate can be used to fill gaps within the
head gasket. Commonly used on aluminum alloy
cylinder heads, which are sensitive to thermally induced surface deflection. This can be caused by many things including head-bolt stretching, deficient
coolant delivery, high cylinder head pressure, overheating, etc.
"Liquid glass" (sodium silicate) is added to the system through the radiator, and allowed to circulate. Sodium silicate is suspended in the coolant until it reaches the cylinder head. At 100–105°C (212-221°F), sodium silicate loses water molecules to form a glass seal with a remelt temperature above 810°C (1,490°F).
A sodium silicate repair can last two years or longer. The repair occurs rapidly, and symptoms disappear instantly. This repair works only when the sodium silicate reaches its "conversion" temperature at 100–105°C. Contamination of engine oil is a serious possibility in situations in which a coolant-to-oil leak is present. Sodium silicate (glass particulate) contamination of lubricants is detrimental to their function.
Sodium silicate solution is used to inexpensively, quickly, and permanently disable automobile engines. Running an engine with about 2 liters of a sodium silicate solution instead of
motor oil causes the solution to precipitate, catastrophically damaging the engine's bearings and pistons within a few minutes.
[24] In the United States, this procedure was used to comply with requirements of the
Car Allowance Rebate System (CARS) program.
[24][25]
Safe constructionEdit
A mixture of sodium silicate and
sawdust has been used in between the double skin of certain
safes. This not only makes them more
fire resistant, but also makes cutting them open with an
oxyacetylene torch extremely difficult due to the
smoke emitted.
Crystal gardensEdit
When crystals of a number of metallic salts are dropped into a solution of water glass, simple or branching
stalagmites of coloured metal silicates are formed. This phenomenon has been used by manufacturers of toys and chemistry sets to provide instructive enjoyment to many generations of children from the early 20th century until the present. An early mention of crystals of metallic salts forming a "
chemical garden" in sodium silicate is found in the 1946
Modern Mechanix magazine.
[26] Metal salts used included the sulfates and/or chlorides of copper, cobalt, iron, nickel, and manganese.
Sodium silicate is used as a
deflocculant in casting slips helping reduce
viscosity and the need for large amounts of water to liquidize the clay body. It is also used to create a crackle effect in pottery, usually wheel-thrown. A vase or bottle is thrown on the wheel, fairly narrow and with thick walls. Sodium silicate is brushed on a section of the piece. After 5 minutes, the wall of the piece is stretched outward with a rib or hand. The result is a wrinkled or cracked look.
It is also the main agent in "magic water", which is used when joining clay pieces, especially if the moisture level of the two differs.
[27]
Sealing of leaking water-containing structuresEdit
Sodium silicate with additives was injected into the ground to harden it and thereby to prevent further leakage of highly radioactive water from the
Fukushima Daiichi nuclear power plant in Japan in April, 2011.
[28] The residual heat carried by the water used for cooling the damaged reactors accelerated the setting of the injected mixture.
On June 3, 1958, the
USS Nautilus, the world's first nuclear submarine, visited Everett and Seattle. In Seattle, crewmen dressed in civilian clothing were sent in to secretly buy 140 quarts of an automotive product containing sodium silicate (originally identified as Stop Leak) to repair a leaking condenser system. The
Nautilus was en route to the North Pole on a top secret mission to cross the North Pole submerged.
[29]
Firearm cartridgesEdit
A historical use of the adhesive properties of sodium silicates is the production of
paper cartridges for black powder revolvers produced by
Colt's Manufacturing Company during the period from 1851 until 1873, especially during the American Civil War. Sodium silicate was used to seal combustible nitrated paper together to form a conical paper cartridge to hold the black powder, as well as to cement the lead ball or conical bullet into the open end of the paper cartridge. Such sodium silicate cemented paper cartridges were inserted into the cylinders of revolvers, thereby speeding the reloading of cap-and-ball black powder revolvers. This use largely ended with the introduction of Colt revolvers employing brass-cased cartridges starting in 1873.
[30][31] Similarly, sodium silicate was also used to cement the top wad into brass
shotgun shells, thereby eliminating any need for a crimp at the top of the brass shotgun shell to hold a shotgun shell together. Reloading brass shotgun shells was widely practiced by self-reliant American farmers during the 1870s, using the same waterglass material that was also used to preserve eggs. The cementing of the top wad on a shotgun shell consisted of applying from three to five drops of waterglass on the top wad to secure it to the brass hull. Brass hulls for shotgun shells were superseded by paper hulls starting around 1877. The newer paper-hulled shotgun shells used a roll crimp in place of a waterglass-cemented joint to hold the top wad in the shell. However, whereas brass shotshells with top wads cemented with waterglass could be reloaded nearly indefinitely (given powder, wad, and shot, of course), the paper hulls that replaced the brass hulls could be reloaded only a few times.
Food and medicineEdit
While not actually a medical use, sodium silicate, and other silicates, are the primary components in "instant" wrinkle remover creams, which temporarily tighten the skin to minimize the appearance of wrinkles & under-eye bags. These creams, when applied as a thin film and allowed to dry for a few minutes, can present dramatic results. Unfortunately, the results are not permanent. But, the effect can last for 8-12 hours, or until the dried film is washed off.
Food preservationEdit
World War I poster suggesting the use of waterglass to preserve eggs (lower right).
Waterglass has been used as an egg preservative with large success, primarily when refrigeration is not available. Fresh-laid eggs are immersed in a solution of sodium silicate (waterglass). After being immersed in the solution they were removed and allowed to dry. A permanent air tight coating remains on the eggs. If they are then stored in appropriate environment, the majority of bacteria which would otherwise cause them to spoil are kept out and their moisture is kept in. According to the cited source, treated eggs can be kept fresh using this method for up to five months. When boiling eggs so preserved, the shell is no longer accessible to water, and the egg will tend to crack unless a hole in the shell is made (e.g. with a pin) in order to allow steam to escape.
[32]
HomebrewingEdit
Sodium silicate
flocculant properties are also used to clarify wine and beer by precipitating colloidal particles. As a clearing agent, though, sodium silicate is sometimes confused with
isinglass which is prepared from
collagen extracted from the dried
swim bladders of
sturgeon and other fishes. Eggs preserved in a bucket of waterglass gel, and their shells are sometimes also used (baked and crushed) to clear wine.
[33]
AquacultureEdit
Sodium silicate gel is also used as a substrate for algal growth in
aquaculture hatcheries.
[34]